77.040.10 (Mechanical testing of metals) 标准查询与下载



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4.1 The Brinell hardness test is an indentation hardness test that can provide useful information about metallic materials. This information may correlate to tensile strength, wear resistance, ductility, or other physical characteristics of metallic materials, and may be useful in quality control and selection of materials. 4.2 Brinell hardness tests are considered satisfactory for acceptance testing of commercial shipments, and have been used extensively in industry for this purpose. 4.3 Brinell hardness testing at a specific location on a part may not represent the physical characteristics of the whole part or end product. 1.1 This test method covers the determination of the Brinell hardness of metallic materials by the Brinell indentation hardness principle. This standard provides the requirements for a Brinell testing machine and the procedures for performing Brinell hardness tests. 1.2 This standard includes additional requirements in four annexes: Verification of Brinell Hardness Testing Machines Annex A1 Brinell Hardness Standardizing Machines Annex A2 Standardization of Brinell Hardness Indenters Annex A3 Standardization of Brinell Hardness Test Blocks Annex A4 1.3 This standard includes nonmandatory information in an appendix which relates to the Brinell hardness test: Table of Brinell Hardness Numbers Appendix X1 Examples of Procedures for Determining Brinell Hardness Uncertainty A......

Standard Test Method for Brinell Hardness of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2015
实施

4.1 Tension tests provide information on the strength and ductility of materials under uniaxial tensile stresses. This information may be useful in comparisons of materials, alloy development, quality control, and design under certain circumstances. 4.2 The results of tension tests of specimens machined to standardized dimensions from selected portions of a part or material may not totally represent the strength and ductility properties of the entire end product or its in-service behavior in different environments. 4.3 These test methods are considered satisfactory for acceptance testing of commercial shipments. The test methods have been used extensively in the trade for this purpose. 1.1 These test methods cover the tension testing of metallic materials in any form at room temperature, specifically, the methods of determination of yield strength, yield point elongation, tensile strength, elongation, and reduction of area. 1.2 The gauge lengths for most round specimens are required to be 4D for E8 and 5D for E8M. The gauge length is the most significant difference between E8 and E8M test specimens. Test specimens made from powder metallurgy (P/M) materials are exempt from this requirement by industry-wide agreement to keep the pressing of the material to a specific projected area and density. 1.3 Exceptions to the provisions of these test methods may need to be made in individual specifications or test methods for a particular material. For examples, see Test Methods and Definitions A370 and Test Methods B557, and B557M. 1.4 Room temperature shall be considered to be 10 to 38°C [50 to 100°F] unless otherwise specified. 1.5 The values stated in SI units are to be regarded as separate from inch/pound units. The values stated in each system are not exact equivalents; therefore each system must be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Methods for Tension Testing of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2015
实施

4.1 The ball punch deformation test is widely used to evaluate and compare the formability of metallic sheet materials. Biaxial stretching is the predominant mode of deformation occurring during the test and, therefore, the results are most often used to rate or compare materials that are to be formed mainly by stretching. However, precise correlations between the cup height as determined by this test and the formability of a sheet material under production conditions have not been established. 4.2 It is recognized that the cup heights for specimens from the same sample may vary with differences in magnitude of hold-down force, lubrication, and method of end point determination. The procedures described in Sections 5, 7.1, and 7.3 will minimize these variations. 1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.2 and 2.0 mm). Note 1: The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory. Note 2: The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Method for Ball Punch Deformation of Metallic Sheet Material

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2015
实施

4.1 Tension tests provide information on the strength and ductility of materials under uniaxial tensile stresses. This information may be useful in comparisons of materials, alloy development, quality control, and design under certain circumstances. 4.2 The results of tension tests of specimens machined to standardized dimensions from selected portions of a part or material may not totally represent the strength and ductility properties of the entire end product or its in-service behavior in different environments. 4.3 These test methods are considered satisfactory for acceptance testing of commercial shipments. The test methods have been used extensively in the trade for this purpose. 1.1 These test methods cover the tension testing of metallic materials in any form at room temperature, specifically, the methods of determination of yield strength, yield point elongation, tensile strength, elongation, and reduction of area. 1.2 The gauge lengths for most round specimens are required to be 4D for E8 and 5D for E8M. The gauge length is the most significant difference between E8 and E8M test specimens. Test specimens made from powder metallurgy (P/M) materials are exempt from this requirement by industry-wide agreement to keep the pressing of the material to a specific projected area and density. 1.3 Exceptions to the provisions of these test methods may need to be made in individual specifications or test methods for a particular material. For examples, see Test Methods and Definitions A370 and Test Methods B557, and B557M. 1.4 Room temperature shall be considered to be 10 to 38°C [50 to 100°F] unless otherwise specified. 1.5 The values stated in SI units are to be regarded as separate from inch/pound units. The values stated in each system are not exact equivalents; therefore each system must be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Methods for Tension Testing of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2015
实施

4.1 The axial force fatigue test is used to determine the effect of variations in material, geometry, surface condition, stress, and so forth, on the fatigue resistance of metallic materials subjected to direct stress for relatively large numbers of cycles. The results may also be used as a guide for the selection of metallic materials for service under conditions of repeated direct stress. 4.2 In order to verify that such basic fatigue data generated using this practice is comparable, reproducible, and correlated among laboratories, it may be advantageous to conduct a round-robin-type test program from a statistician's point of view. To do so would require the control or balance of what are often deemed nuisance variables; for example, hardness, cleanliness, grain size, composition, directionality, surface residual stress, surface finish, and so forth. Thus, when embarking on a program of this nature it is essential to define and maintain consistency a priori, as many variables as reasonably possible, with as much economy as prudent. All material variables, testing information, and procedures used should be reported so that correlation and reproducibility of results may be attempted in a fashion that is considered reasonably good current test practice. 4.3 The results of the axial force fatigue test are suitable for application to design only when the specimen test conditions realistically simulate service conditions or some methodology of accounting for service conditions is available and clearly defined. 1.1 This practice covers the procedure for the performance of axial force controlled fatigue tests to obtain the fatigue strength of metallic materials in the fatigue regime where the strains are predominately elastic, both upon initial loading and throughout the test. This practice is limited to the fatigue testing of axial unnotched and notched specimens subjected to a constant amplitude, periodic forcing function in air at room temperature. This practice is not intended for application in axial fatigue tests of components or parts. Note 1: The following documents, although not directly referenced in the text, are considered important enough to be listed in this practice: E739 Practice for Statistical Analysis of Linear or Linearized Stress-Life (S-N) and Strain-Life (ε-N) Fatigue Data STP 566 Handbook of Fatigue Testing2 STP 588 Manual on Statistical Planning and Analysis for Fatigue Experiments3 STP 731 Tables for Estimating Median Fatigue Limits4

Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2015
实施

1.1 These test methods cover mechanical tests described in ASTM, EN,2 ISO,3 and JIS4 standards that utilize the SI system of units. The test methods in each system are not exact equivalents. Each standards system (ASTM, EN, ISO, and JIS) shall be used independently of the other. Combining requirements from any two or more systems may result in nonconformance with the purchase order. 1.2 These test methods cover procedures for the mechanical testing of steels, stainless steels, and related alloys. The various mechanical tests herein described are used to determine properties required in the product specifications. Variations in testing methods are to be avoided, and standard methods of testing are to be followed to obtain reproducible and comparable results. In those cases in which the testing requirements for certain products are unique or at variance with these general procedures, the product specification testing requirements shall control. 1.3 Only one of the testing procedure tracks shall be followed: ASTM, EN, ISO, or JIS. When a test method or practice is not available in one of the tracks then an appropriate test method or practice from an alternative track shall be used. The respective tests are listed in the column shown in Table 1.TABLE 1 Tests and Applicable Standards Test Sections ASTM EN ISO JIS Tension 5 to 12 E8/E8M 10002-1 6892-1 Z 2241

Standard Test Methods for Mechanical Testing of Steel Productsmdash;Metric

ICS
77.040.10 (Mechanical testing of metals)
CCS
H22
发布
2014
实施

4.1 The Rockwell hardness test is an empirical indentation hardness test that can provide useful information about metallic materials. This information may correlate to tensile strength, wear resistance, ductility, and other physical characteristics of metallic materials, and may be useful in quality control and selection of materials. 4.2 Rockwell hardness tests are considered satisfactory for acceptance testing of commercial shipments, and have been used extensively in industry for this purpose. 4.3 Rockwell hardness testing at a specific location on a part may not represent the physical characteristics of the whole part or end product. 4.4 Adherence to this standard test method provides traceability to national Rockwell hardness standards except as stated otherwise. 1.1 These test methods cover the determination of the Rockwell hardness and the Rockwell superficial hardness of metallic materials by the Rockwell indentation hardness principle. This standard provides the requirements for Rockwell hardness machines and the procedures for performing Rockwell hardness tests. 1.2 This standard includes additional requirements in annexes: Verification of Rockwell Hardness Testing Machines Annex A1 Rockwell Hardness Standardizing Machines Annex A2 Standardization of Rockwell Indenters Annex A3 Standardization of Rockwell Hardness Test Blocks Annex A4 Guidelines for Determining the Minimum Thickness of a 8199;Test Piece Annex A5 Hardness Value Corrections When Testing on Convex 8199;Cylindrical Surfaces Annex A6 1.3 This standard includes nonmandatory information in appendixes which relates to the Rockwell hardness test. List of ASTM Standards Giving Hardness Values Corresponding 8199;t......

Standard Test Methods for Rockwell Hardness of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
H22
发布
2014
实施

4.1 The Brinell hardness test is an indentation hardness test that can provide useful information about metallic materials. This information may correlate to tensile strength, wear resistance, ductility, or other physical characteristics of metallic materials, and may be useful in quality control and selection of materials. 4.2 Brinell hardness tests are considered satisfactory for acceptance testing of commercial shipments, and have been used extensively in industry for this purpose. 4.3 Brinell hardness testing at a specific location on a part may not represent the physical characteristics of the whole part or end product. 1.1 This test method covers the determination of the Brinell hardness of metallic materials by the Brinell indentation hardness principle. This standard provides the requirements for a Brinell testing machine and the procedures for performing Brinell hardness tests. 1.2 This standard includes additional requirements in four annexes: Verification of Brinell Hardness Testing Machines Annex A1 Brinell Hardness Standardizing Machines Annex A2 Standardization of Brinell Hardness Indenters Annex A3 Standardization of Brinell Hardness Test Blocks Annex A4 1.3 This standard includes nonmandatory information in an appendix which relates to the Brinell hardness test: Table of Brinell Hardness Numbers Appendix X1 Examples of Procedures for Determining Brinell Hardness Uncertainty A......

Standard Test Method for Brinell Hardness of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2014
实施

4.1 Bend tests for ductility provide a simple way to evaluate the quality of materials by their ability to resist cracking or other surface irregularities during one continuous bend. No reversal of the bend force shall be employed when conducting these tests. 4.2 The type of bend test used determines the location of the forces and constraints on the bent portion of the specimen, ranging from no direct contact to continuous contact. 4.3 The test can terminate at a given angle of bend over a specified radius or continue until the specimen legs are in contact. The bend angle can be measured while the specimen is under the bending force (usually when the semi-guided bend test is employed), or after removal of the force as when performing a free-bend test. Product requirements for the material being tested determine the method used. 4.4 Materials with an as-fabricated cross section of rectangular, round, hexagonal, or similar defined shape can be tested in full section to evaluate their bend properties by using the procedures outlined in these test methods, in which case relative width and thickness requirements do not apply. 1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen. 1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregularities. If the specimen fractures, the material has failed the test. When complete fracture does not occur, the criterion for failure is the number and size of cracks or surface irregularities visible to the unaided eye occurring on the convex surface of the specimen after bending, as specified by the product standard. Any cracks within one thickness of the edge of the specimen are not considered a bend test failure. Cracks occurring in the corners of the bent portion shall not be considered significant unless they exceed the size specified for corner cracks in the product standard. 1.3 The values stated in SI units are to be regarded as standard. Inch-pound values given in parentheses were used in establishing test parameters and are for information only. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of reg......

Standard Test Methods for Bend Testing of Material for Ductility

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2014
实施

3.1 Portable hardness testers are used for testing materials that because of their size, location or other requirements such as test point are unable to be tested using traditional fixed instruments. 3.2 Portable hardness testers, by their nature, induce variation that could influence the test results; therefore, hardness measurements made in accordance with this test method are not considered to meet the requirements of E10 or E18. The user should compare the results of the precision and bias studies in E110, E10 and E18 to understand the differences in results expected between portable and fixed instruments. 3.3 Two test parameters that can significantly influence the measurement accuracy when using portable hardness testers are the alignment of the indenter to the test surface and the timing of the test forces. The user is cautioned to do everything possible to keep the centerline of the indenter perpendicular to the test surface and to apply the test forces using the same time cycle as defined in Test Method E10 or Test Methods E18. 3.4 Portable hardness testers are delicate instruments that are subject to damage when they are moved from one test site to another. Therefore, repeating the daily verification process during the testing sequence is recommended to insure that they are working properly. 3.5 Hardness testing at a specific location on a part may not represent the physical characteristics of the whole part or end product. 1.1 This test method defines the requirements for portable instruments that are intended to be used to measure the Rockwell or Brinell hardness of metallic materials by performing indentation tests on the surface of materials in the field or outside of a test lab, or in cases where the size or weight of the test piece prevents it from being tested on a standard E10 or E18 hardness tester. 1.2 The principles used to measure the Rockwell or Brinell hardness are the same as those defined in the E18 standard test method for Rockwell or E10 standard test method for Brinell. Note 1: Standard test methods E10 and E18 will be referred to in this test method as the standard methods. 1.3 The portable hardness testers covered by this test method are verified only by the indirect verification method. Although the portable hardness testers are designed to employ the same test conditions as those defined in the standard test methods, the forces applied by the portable Rockwell and Brinell testers and the depth measuring systems of the portable Rockwell testers may......

Standard Test Method for Rockwell and Brinell Hardness of Metallic Materials by Portable Hardness Testers

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2014
实施

5.1 Shear modulus is a material property useful in calculating compliance of structural materials in torsion provided they follow Hooke''s law, that is, the angle of twist is proportional to the applied torque. Examples of the use of shear modulus are in the design of rotating shafts and helical compression springs.Note 1—For materials that follow nonlinear elastic stress-strain behavior, the value of tangent or chord shear modulus is useful for estimating the change in torsional strain to corresponding stress for a specified stress or stress-range, respectively. Such determinations are, however, outside the scope of this standard. (See for example Ref (1).)3 5.2 The procedural steps and precision of the apparatus and the test specimens should be appropriate to the shape and the material type, since the method applies to a wide variety of materials and sizes. 5.3 Precise determination of shear modulus depends on the numerous variables that may affect such determinations. 5.3.1 These factors include characteristics of the specimen such as residual stress, concentricity, wall thickness in the case of tubes, deviation from nominal value, previous strain history and specimen dimension. 5.3.2 Testing conditions that influence the results include axial position of the specimen, temperature and temperature variations, and maintenance of the apparatus. 5.3.3 Interpretation of data also influences results. 1.1 This test method covers the determination of shear modulus of structural materials. This test method is limited to materials in which, and to stresses at which, creep is negligible compared to the strain produced immediately upon loading. Elastic properties such as shear modulus, Young''s modulus, and Poisson''s ratio are not determined routinely and are generally not specified in materials specifications. Precision and bias statements for these test methods are therefore not available. 1.2 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Method for Shear Modulus at Room Temperature

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

5.1 Fracture toughness is expressed in terms of an elastic-plastic stress intensity factor, KJc, that is derived from the J-integral calculated at fracture. 5.2 Ferritic steels are inhomogeneous with respect to the orientation of individual grains. Also, grain boundaries have properties distinct from those of the grains. Both contain carbides or nonmetallic inclusions that can act as nucleation sites for cleavage microcracks. The random location of such nucleation sites with respect to the position of the crack front manifests itself as variability of the associated fracture toughness (13). This results in a distribution of fracture toughness values that is amenable to characterization using statistical methods. 5.3 Distributions of KJc data from replicate tests can be used to predict distributions of KJc for different specimen sizes. Theoretical reasoning (9), confirmed by experimental data, suggests that a fixed Weibull slope of 4 applies to all data distributions and, as a consequence, standard deviation on data scatter can be calculated. Data distribution and specimen size effects are characterized using a Weibull function that is coupled with weakest-link statistics (14). An upper limit on constraint loss and a lower limit on test temperature are defined between which weakest-link statistics can be used. 5.4 The experimental results can be used to define a master curve that describes the shape and location of median KJc transition temperature fracture toughness for 1T specimens (15). The curve is positioned on the abscissa (temperature coordinate) by an experimentally determined reference temperature, To. Shifts in reference temperature are a measure of transition temperature change caused, for example, by metallurgical damage mechanisms. 5.5 Tolerance bounds on KJc can be calculated based on theory and generic data. For added conservatism, an offset can be added to tolerance bounds to cover the uncertainty associated with estimating the reference temperature, To, from a relatively small data set. From this it is possible to apply a margin adjustment to To in the form of a reference temperature shift. 5.6 For some materials, particularly those with low strain hardening, the value of To may be influenced by specimen size due to a partial loss of crack-tip constraint (5). When this occurs, the value of To may be lower than the value that would be obtained from a data set of KJc values derived using larger specimens. 5.7 As discussed in 1.3

Standard Test Method for Determination of Reference Temperature, To, for Ferritic Steels in the Transition Range

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

5.1 Assuming the presence of a preexisting, sharp, fatigue crack, the material fracture toughness values identified by this test method characterize its resistance to: (1) fracture of a stationary crack, (2) fracture after some stable tearing, (3) stable tearing onset, and (4) sustained stable tearing. This test method is particularly useful when the material response cannot be anticipated before the test. Application of procedures in Test Method E1921 is recommended for testing ferritic steels that undergo cleavage fracture in the ductile-to-brittle transition. 5.1.1 These fracture toughness values may serve as a basis for material comparison, selection, and quality assurance. Fracture toughness can be used to rank materials within a similar yield strength range. 5.1.2 These fracture toughness values may serve as a basis for structural flaw tolerance assessment. Awareness of differences that may exist between laboratory test and field conditions is required to make proper flaw tolerance assessment. 5.2 The following cautionary statements are based on some observations. 5.2.1 Particular care must be exercised in applying to structural flaw tolerance assessment the fracture toughness value associated with fracture after some stable tearing has occurred. This response is characteristic of ferritic steel in the transition regime. This response is especially sensitive to material inhomogeneity and to constraint variations that may be induced by planar geometry, thickness differences, mode of loading, and structural details. 5.2.2 The J-R curve from bend-type specimens recommended by this test method (SE(B), C(T), and DC(T)) has been observed to be conservative with respect to results from tensile loading configurations. 5.2.3 The values of δc, δu, Jc, and J u may be affected by specimen dimensions. 1.1 This test method covers procedures and guidelines for the determination of fracture toughness of metallic materials using the following parameters: K, J, and CTOD (δ). Toughness can be measured in the R-curve format or as a point value. The fracture toughness determined in accordance with this test method is for the opening mode (Mode I) of loading.Note 1—Until this version, KIc could be evaluated using this test method as well as by using Test Method E399. To avoid duplication, the evaluation of KIc has been removed from this test method and the user is referred to Test Method E399.

Standard Test Method for Measurement of Fracture Toughness

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

5.1 Fatigue crack growth rate expressed as a function of crack-tip stress-intensity factor range, d a/dN versus ΔK, characterizes a material's resistance to stable crack extension under cyclic loading. Background information on the ration-ale for employing linear elastic fracture mechanics to analyze fatigue crack growth rate data is given in Refs (1)5 and (2). 5.1.1 In innocuous (inert) environments fatigue crack growth rates are primarily a function of ΔK and force ratio, R, or K max and R (Note 1). Temperature and aggressive environments can significantly affect da/ dN versus ΔK, and in many cases accentuate R-effects and introduce effects of other loading variables such as cycle frequency and waveform. Attention needs to be given to the proper selection and control of these variables in research studies and in the generation of design data.Note 1—ΔK, Kmax, and R are not independent of each other. Specification of any two of these variables is sufficient to define the loading condition. It is customary to specify one of the stress-intensity parameters (ΔK or Kmax) along with the force ratio, R. 5.1.2 Expressing da/dN as a function of ΔK provides results that are independent of planar geometry, thus enabling exchange and comparison of data obtained from a variety of specimen configurations and loading conditions. Moreover, this feature enables d a/dN versus ΔK data to be utilized in the design and evaluation of engineering structures. The concept of similitude is assumed, which implies that cracks of differing lengths subjected to the same nominal ΔK will advance by equal increments of crack extension per cycle. 5.1.3 Fatigue crack growth rate data are not always geometry-independent in the strict sense since thickness effects sometimes occur. However, data on the influence of thickness on fatigue crack growth rate are mixed. Fat......

Standard Test Method for Measurement of Fatigue Crack Growth Rates

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

5.1 Fatigue crack growth rate expressed as a function of crack-tip stress-intensity factor range, d a/dN versus ΔK, characterizes a material's resistance to stable crack extension under cyclic loading. Background information on the ration-ale for employing linear elastic fracture mechanics to analyze fatigue crack growth rate data is given in Refs (1)5 and (2). 5.1.1 In innocuous (inert) environments fatigue crack growth rates are primarily a function of ΔK and force ratio, R, or Kmax and R (Note 1). Temperature and aggressive environments can significantly affect da/ dN versus ΔK, and in many cases accentuate R-effects and introduce effects of other loading variables such as cycle frequency and waveform. Attention needs to be given to the proper selection and control of these variables in research studies and in the generation of design data. Note 1: ΔK, Kmax, and R are not independent of each other. Specification of any two of these variables is sufficient to define the loading condition. It is customary to specify one of the stress-intensity parameters (ΔK or Kmax) along with the force ratio, R. 5.1.2 Expressing da/dN as a function of ΔK provides results that are independent of planar geometry, thus enabling exchange and comparison of data obtained from a variety of specimen configurations and loading conditions. ......

Standard Test Method for Measurement of Fatigue Crack Growth Rates

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

5.1 Summary: 5.1.1 Residual stresses are present in almost all materials. They may be created during the manufacture or during the life of the material. If not recognized and accounted for in the design process, residual stresses can be a major factor in the failure of a material, particularly one subjected to alternating service loads or corrosive environments. Residual stress may also be beneficial, for example, the compressive stresses produced by shot peening. The hole-drilling strain-gage technique is a practical method for determining residual stresses. 1.1 Residual Stress Determination : 1.1.1 This test method specifies a hole-drilling procedure for determining residual stress profiles near the surface of an isotropic linearly elastic material. The test method is applicable to residual stress profile determinations where in-plane stress gradients are small. The stresses may remain approximately constant with depth (“uniform” stresses) or they may vary significantly with depth (“non-uniform” stresses). The measured workpiece may be “thin” with thickness much less than the diameter of the drilled hole or “thick” with thickness much greater than the diameter of the drilled hole. Only uniform stress measurements are specified for thin workpieces, while both uniform and non-uniform stress measurements are specified for thick workpieces. 1.2 Stress Measurement Range: 1.2.1 The hole-drilling method can identify in-plane residual stresses near the measured surface of the workpiece material. The method gives localized measurements that indicate the residual stresses within the boundaries of the drilled hole. 1.2.2 This test method applies in cases where material behavior is linear-elastic. In theory, it is possible for local yielding to occur due to the stress concentration around the drilled hole. Satisfactory measurement results can be achieved providing the residual stresses do not exceed about 808201;% of the material yield stress for hole drilling in a “thick” material and about 50% of the material yield stress in a “thin” material. 1.3 Workpiece Damage: 1.3.1 The hole-drilling method is often described as “semi-destructive” because the damage that it causes is localized and often does not significantly affect the usefulness of the workpiece. In contrast, most other mechanical methods for measuring residual stresses substantially destroy the workpiece. Since hole drilling does cause some damage, this test method should be applied only in those cases either where the workpiece is expendable, or where the introduction of a small shallow hole will not significantly affect the usefulness of the workpiece. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Method for Determining Residual Stresses by the Hole-Drilling Strain-Gage Method

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

4.1 Tension tests provide information on the strength and ductility of materials under uniaxial tensile stresses. This information may be useful in comparisons of materials, alloy development, quality control, and design under certain circumstances. 4.2 The results of tension tests of specimens machined to standardized dimensions from selected portions of a part or material may not totally represent the strength and ductility properties of the entire end product or its in-service behavior in different environments. 4.3 These test methods are considered satisfactory for acceptance testing of commercial shipments. The test methods have been used extensively in the trade for this purpose. 1.1 These test methods cover the tension testing of metallic materials in any form at room temperature, specifically, the methods of determination of yield strength, yield point elongation, tensile strength, elongation, and reduction of area. 1.2 The gauge lengths for most round specimens are required to be 4D for E8 and 5D for E8M. The gauge length is the most significant difference between E8 and E8M test specimens. Test specimens made from powder metallurgy (P/M) materials are exempt from this requirement by industry-wide agreement to keep the pressing of the material to a specific projected area and density. 1.3 Exceptions to the provisions of these test methods may need to be made in individual specifications or test methods for a particular material. For examples, see Test Methods and Definitions A370 and Test Methods B557, and B557M. 1.4 Room temperature shall be considered to be 10 to 38°C [50 to 100°F] unless otherwise specified. 1.5 The values stated in SI units are to be regarded as separate from inch/pound units. The values stated in each system are not exact equivalents; therefore each system must be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Methods for Tension Testing of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
H22
发布
2013
实施

4.1 Tension tests provide information on the strength and ductility of materials under uniaxial tensile stresses. This information may be useful in comparisons of materials, alloy development, quality control, and design under certain circumstances. 4.2 The results of tension tests of specimens machined to standardized dimensions from selected portions of a part or material may not totally represent the strength and ductility properties of the entire end product or its in-service behavior in different environments. 4.3 These test methods are considered satisfactory for acceptance testing of commercial shipments. The test methods have been used extensively in the trade for this purpose. 1.1 These test methods cover the tension testing of metallic materials in any form at room temperature, specifically, the methods of determination of yield strength, yield point elongation, tensile strength, elongation, and reduction of area. 1.2 The gauge lengths for most round specimens are required to be 4D for E8 and 5D for E8M. The gauge length is the most significant difference between E8 and E8M test specimens. Test specimens made from powder metallurgy (P/M) materials are exempt from this requirement by industry-wide agreement to keep the pressing of the material to a specific projected area and density. 1.3 Exceptions to the provisions of these test methods may need to be made in individual specifications or test methods for a particular material. For examples, see Test Methods and Definitions A370 and Test Methods B557, and B557M. 1.4 Room temperature shall be considered to be 10 to 38°C [50 to 100°F] unless otherwise specified. 1.5 The values stated in SI units are to be regarded as separate from inch/pound units. The values stated in each system are not exact equivalents; therefore each system must be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Methods for Tension Testing of Metallic Materials

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

5.1 Summary: 5.1.1 Residual stresses are present in almost all materials. They may be created during the manufacture or during the life of the material. If not recognized and accounted for in the design process, residual stresses can be a major factor in the failure of a material, particularly one subjected to alternating service loads or corrosive environments. Residual stress may also be beneficial, for example, the compressive stresses produced by shot peening. The hole-drilling strain-gage technique is a practical method for determining residual stresses. 1.1 Residual Stress Determination : 1.1.1 This test method specifies a hole-drilling procedure for determining residual stress profiles near the surface of an isotropic linearly elastic material. The test method is applicable to residual stress profile determinations where in-plane stress gradients are small. The stresses may remain approximately constant with depth (“uniform” stresses) or they may vary significantly with depth (“non-uniform” stresses). The measured workpiece may be “thin” with thickness much less than the diameter of the drilled hole or “thick” with thickness much greater than the diameter of the drilled hole. Only uniform stress measurements are specified for thin workpieces, while both uniform and non-uniform stress measurements are specified for thick workpieces. 1.2 Stress Measurement Range: 1.2.1 The hole-drilling method can identify in-plane residual stresses near the measured surface of the workpiece material. The method gives localized measurements that indicate the residual stresses within the boundaries of the drilled hole. 1.2.2 This test method applies in cases where material behavior is linear-elastic. In theory, it is possible for local yielding to occur due to the stress concentration around the drilled hole. Satisfactory measurement results can be achieved providing the residual stresses do not exceed about 808201;% of the material yield stress for hole drilling in a “thick” material and about 50% of the material yield stress in a “thin” material. 1.3 Workpiece Damage: 1.3.1 The hole-drilling method is often described as “semi-destructive” because the damage that it causes is localized and often does not significantly affect the usefulness of the workpiece. In contrast, most other mechanical methods for measuring residual stresses substantially destroy the workpiece. Since hole drilling does cause some damage, this test method should be applied only in those cases either where the workpiece is expendable, or where the introduction of a small shallow hole will not significantly affect the usefulness of the workpiece. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Standard Test Method for Determining Residual Stresses by the Hole-Drilling Strain-Gage Method

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施

Fatigue crack growth rate expressed as a function of crack-tip stress-intensity factor range, da/dN versus ΔK, characterizes a material's resistance to stable crack extension under cyclic loading. Background information on the ration-ale for employing linear elastic fracture mechanics to analyze fatigue crack growth rate data is given in Refs (1) and (2). In innocuous (inert) environments fatigue crack growth rates are primarily a function of ΔK and force ratio, R, or Kmax and R (Note 1). Temperature and aggressive environments can significantly affect da/dN versus ΔK, and in many cases accentuate R-effects and introduce effects of other loading variables such as cycle frequency and waveform. Attention needs to be given to the proper selection and control of these variables in research studies and in the generation of design data. Note 18212;ΔK, Kmax, and R are not independent of each other. Specification of any two of these variables is sufficient to define the loading condition. It is customary to specify one of the stress-intensity parameters (ΔK or Kmax) along with the force ratio, R. Expressing da/dN as a function of ΔK provides results that are independent of planar geometry, thus enabling exchange and comparison of data obtained from a variety of specimen configurations and loading conditions. Moreover, this feature enables da/dN versus ΔK data to be utilized in the design and evaluation of engineering structures. The concept of similitude is assumed, which implies that cracks of differing lengths subjected to the same nominal ΔK will advance by equal increments of crack extension per cycle. Fatigue crack growth rate data are not always geometry-independent in the strict sense since thickness effects sometimes occur. However, data on the influence of thickness on fatigue crack growth rate are mixed. Fatigue crack growth rates over a wide range of ΔK have been reported to either increase, decrease, or remain unaffected as specimen thickness is increased. Thickness effects can also interact with other variables such as environment and heat treatment. For example, materials may exhibit thickness effects over the terminal range of da/dN versus ΔK, which are associated with either nominal yielding (Note 2) or as Kmax approaches the material fracture toughness. The potential influence of specimen thickness should be considered when generating data for research or design. Note 28212;This condition should be avoided in tests that conform to the specimen size requirements listed in the appropriate specimen annex. Residual ......

Standard Test Method for Measurement of Fatigue Crack Growth Rates

ICS
77.040.10 (Mechanical testing of metals)
CCS
发布
2013
实施



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