This specification covers engineering requirements for applying tungsten carbide thermal spray coatings to ultra high strength steels (220 ksi and above) utilizing high velocity oxygen fuel (HVOF) combustion driven processes and the properties for such coatings. The processes and procedures herein apply only to the properties of the as-deposited coating. This process has been used typically to provide coatings that possess lower porosity and higher adhesive and/or cohesive strength than generally attainable with plasma spray and for applications requiring wear, heat, and corrosion resistance or dimensional restoration that were traditionally chrome plated. However, usage is not limited to such applications.